Our Engineering & Support Services
Aurora Rally offers a comprehensive suite of services designed to elevate your racing performance, from meticulous engine tuning to complete vehicle preparation and trackside support. Explore our expertise below.
Unleash the full potential of your rally machine with our advanced engine tuning services. We specialize in optimizing performance for a wide range of racing platforms, including Subaru, Mitsubishi, Ford, and more.
Our process involves state-of-the-art dyno tuning, precise data analysis, and meticulous calibration to maximize horsepower, torque, and responsiveness. Expect significant performance gains, improved drivability, and exceptional reliability even under extreme conditions.
- Custom ECU mapping for various platforms
- Dyno testing and optimization
- Data logging and analysis
- Fuel and ignition timing adjustments
- Boost control strategies


Strength, safety, and precision are paramount in rally. Our bespoke chassis fabrication ensures your vehicle can withstand the rigors of competitive stages.
We utilize expert TIG welding for superior strength and finish, constructing FIA/SCCA-compliant custom roll cages, performing meticulous seam welding, and reinforcing critical suspension mounting points for enhanced durability and performance.
- Custom FIA/SCCA roll cage design and installation
- Chassis seam welding for increased rigidity
- Suspension mounting point reinforcement
- Lightweight component integration
- Impact protection solutions
Gain a competitive edge with optimized aerodynamics. Our development services focus on enhancing downforce, reducing drag, and improving vehicle stability at speed.
We design and fabricate custom aerodynamic components, including front splitters, rear diffusers, and multi-element wings. For advanced analysis, we leverage Computational Fluid Dynamics (CFD) to ensure optimal performance and integration with your vehicle's design.
- Custom splitter and diffuser design
- Optimized wing elements
- Computational Fluid Dynamics (CFD) analysis
- Underbody aerodynamics solutions
- Fabrication of lightweight aero components


Reliability wins races. Our meticulous rally vehicle preparation and maintenance services ensure your car is always ready for competition.
We provide comprehensive pre-event checklists, advanced safety checks, routine fluid changes, and rigorous component life tracking to prevent failures. Trust Aurora Rally to keep your vehicle in prime condition, race after race.
- Full pre-event inspection and service
- Fluid replacements (engine, gearbox, diffs)
- Brake system overhaul and inspection
- Suspension alignment and setup
- Component life cycle management
- Safety equipment checks and certification
When off-the-shelf parts don't cut it, Aurora Rally's custom manufacturing steps in. We design and produce high-performance, one-off components tailored to your specific needs.
Our capabilities include precision CNC machining for custom brackets, specialized mounts, and unique performance parts built to demanding rally specifications. We transform your concepts into reality with exceptional quality.
- CNC machining for bespoke parts
- Custom bracket and mount fabrication
- Lightweight alloy component manufacturing
- Prototyping and small-batch production
- Reverse engineering services


Optimize your skills behind the wheel with Aurora Rally's professional driver training programs. From novice to experienced racer, our curriculum is designed to sharpen your instincts and improve your stage times.
Utilizing advanced data loggers for detailed analysis and experienced instructors with professional racing credentials, our programs cover vehicle control, pace note development, stage reconnaissance, and race strategy.
- Personalized one-on-one coaching
- Advanced vehicle control techniques
- Pace note generation and optimization
- Data logger analysis and feedback
- Mental preparation and race strategy
Focus on your performance, and let Aurora Rally handle the rest. Our event support and logistics services ensure a seamless racing experience from start to finish.
We offer comprehensive 'arrive and drive' packages, providing trackside mechanical support, rally car transport, spare parts management, and expert tire management services. Concentrating on what matters most – driving.
- 'Arrive & Drive' full-service packages
- On-site mechanical and technical support
- Rally vehicle transportation
- Spare parts inventory and management
- Professional tire strategy and management
